Mechanical material handling devices called conveyor systems move a variety of products. Conveyors were initially developed to move goods from ports onto ships, but they are now utilized in several sectors, including mining, agriculture, the automotive industry, and the food and beverage industry.
By accelerating the movement of goods over long distances, reducing the need for human labor, and reducing manual handling, conveyor systems have transformed the food industry. This technology has also helped to increase product safety by enabling a more hygienic environment with less dirt getting into production areas that can cause illness or contamination.
We must fully comprehend their origins and function in food production to appreciate the advantages of conveyor systems for food processing fully.
This article will discuss the 5 advantages of using a conveyor system.
1. Easy Maintenance and Operation
The roller conveyor system requires little maintenance, and when a roller needs to be replaced, it can be pushed sideways rather than pulled from its current position. Following this procedure, you can install the new roller to ensure that the conveyor system operates properly.
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Because very little time is spent on equipment repairs, productivity is either barely or not affected. The roller conveyor system is perfectly engineered to move products of all sizes and weights to the desired location while maintaining the quick movement of balanced packaged goods in the warehouse.
2. Reducing the Risk of Accidents
With the right conveyor system, factories can be made to be both safer and more productive. Less labor is required when a conveyor system is installed, lowering the risk of work accidents.
Thanks to automation, employees can perform their duties without being exposed to dangers that could cause them to become injured or damage property. There is little to no demand (if any) for repetitive movements, heavy lifting, or other potentially harmful activities.
3. Effective Manufacture & Design
The roller conveyor system comprises long connecting trays with tubes inside them that transport objects by placing them on them as they rotate under the force of gravity. Compared to powered conveyor equipment, their operation uses no additional power, making it a green material handling solution.
The roller conveyor system’s trays are made so their open-ended segments can be lengthened. You can modify these trays to stretch to the length needed to meet warehouse requirements. The roller conveyor’s modules are scalable and adaptable, allowing for the negotiation of their corners.
To move goods from one elevated level to another, portions of the conveyor system can be modified and arranged either horizontally or vertically. The rollers are hollow tubes of stainless steel, though they can also be made of high-quality plastic. Each tube has bearings at the end that are functionally designed to aid in the smooth rotation of the rollers.
4. Manpower Cost Saving
Every large task is divided into smaller tasks in this way. You learn as a result whether you require a person or not. If someone is taking longer than expected to complete the task, consider whether it is difficult and time-consuming or needs to be done more carefully.
Conveyor installation minimizes and maximizes the actual workforce required for your job.
You can reduce the number of people in an activity if it completes more quickly than others in the series. Alternatively, have one-person feed two lines.
You can either increase the number of people working on the task or slow down the entire line if it becomes the bottleneck.
You can decide on the ideal workforce for your requirements. You can establish the optimal quantity and production planning put into action if there is batch production. The reduced manpower greatly reduces supervision and record-keeping costs. It will facilitate the use of these resources at other appropriate locations.
5. Suitable for Transportation Business
One of the main commercial applications for the roller conveyor system is transporting goods inside the warehouse. However, it is also useful in food establishments, airports, and other locations where packaged goods, luggage, and other carton-type items need to be moved smoothly.
On the other hand, moving goods can be very slow or delayed without the roller conveyor equipment. Another advantage of the roller conveyor is quick and effective transportation because it conserves time, manual labor, and energy. Interestingly, the roller conveyor system also significantly reduces the workload of the workforce.
Bonus: Ensuring Food Safety and Maintaining Quality Standards
The food industry benefits more from certain conveyors than others. For instance, tubular drag conveyor systems are specifically made to move food products safely and effectively while being free of dust and contamination. When handling foods and beverages, product and material handling equipment must be simple to clean and free of contaminants.
Most food materials that fit into a tube can be moved using cable tube conveyor systems, including small, powdered, sanitary, and delicate materials. The technology that holds materials between discs within a tube-enclosed conveyor system distinguishes tubular drag cable and disc conveyor systems from one another. This layout minimizes breakage and upholds a clean environment. The company can comply with regulatory bodies like the FDA and USDA by ensuring the workplace is secure and clean.
Bottomline
To reduce the time it took to move materials from point A to point B and free workers from taxing manual labor, conveyor systems were first developed. Conveyor systems have improved over the years and now offer more advantages. Conveyors are great investments because they allow businesses that produce food to reduce labor costs, increase productivity, and maintain high standards for food quality.
